China Auto Parts Fix Shaft for Engineering Machinery shaft collar alternatives

Product Description

 

Material Brass,Stainless Steel,Carbon metal,Aluminum alloy,in accordance to customer’s need
Finish Zn/Ni/Tin/Au plating,Black Oxide,Anodizing and so on.
Insert Approaches By Ultrasonic,Warmth staking,Insert Molding,Cold press-in Techniques
Quality Manage Comply with Drawing Spec
Management Program ISO9001:2008
Certification SGS,RoHS,Substance Certication,PPAP
Guide Time 5-ten functioning times
Samples Welcome
Shipping and delivery term By DHL,UPS,TNT,FedEx,EMS,By Ocean,By Air
Production Capacity Auto-lathe turning:ODΦ0.5-20mm,Tol.±0.01mm
CNC lathe turning:ODΦ0.5-250mm,Tol.±0.005mm
CNC Milling:800x600mm(LxW),Tol.±0.05mm
Grinding:Tol.±0.002mm
Screw heading & rolling:Metric .8-M6,Unified Imperial#-1/4”
Stamping:200T max

We are the major producer of Brass threaded inserts for plastics industries, conversation equipments, automotive industries, electrical & Wiring system instances and so forth. We provide a complete line of brass inserts for all strategies of set up, such as: Ultrasonic, heat, thermal, press-in and mould-in. Although we make various brass inserts as per custom design and style & specification, we have standard collection of Threaded Inserts these kinds of as Straight Hole, Blind (Shut base), Collar Inserts, Ultrasonic, Push in, Tri Slotted Inserts etc. About 3.5 million parts of selection of brass inserts are created by us for each thirty day period to cater the voluminous need of all our giant OEMS all around the world. Material: Usually Cost-free Equipment Grade of CuZn37Pb3 equal to BS 2874 is utilised to manufacture different brass inserts in kind of round, Hexagon, Square and so forth. Other grades which are adopted as for every custom needs are CZ 121, CZ 131, C3604, CDA 360 and DTD 627 etc. Essential Features: Thread Dimension Starts from M1.6 to M50. BA, BSW, BSPT, BSF & American Threads like UNC, UNF, UNEF and NPT are also obtainable as for every custom made demands. Straight, Diamond, opposite diagonal etc. Are the knurling choices offered to give solid gripping to Molding applications. Inserts offered as for each Course 2B ANSI/ASME B1.1 & Confirms to ISO metric 6H Thread Expectations. Inserts with collar collection provides Alternatives to use Flange to make Electric Contact. Ultrasonic sequence with Opposing Diagonal Knurls give exceptional Torque Resistance Vertical Undercuts in Tri Series Offers Outstanding Tensile Energy Blind thread or shut base Inserts helps prevent plastic from coming into the base of the insert. End: Normally Brass Inserts arrives with the Organic, Nickel & Tin End. But Floor Finishes this sort of as Chromium, Silver, Gold, and so on. Can be accomplished as for each customers requirement.

Brass Threaded Inserts
Brass Knurled Inserts
Brass Inserts for Plastics
Brass Inserts for Wooden and Clipboard
Ultrasonic assortment of Brass Inserts
Heatbit selection of Brass Inserts
Press-in Inserts with and without collars
Molded-in Inserts

Also Obtainable:
Brass Round Knurled Inserts
Brass Hexagonal Inserts
Brass Square Inserts

Particular Features of Brass Inserts:
· Threads as for every Global Go & Not Go Standards.
· Deep Groove for highest Pull Out Resistance.
· Interior Diameter (I/D) after Threads with really close tolerance to prevent unneeded flush to enter into the brass inserts.
· Knurling Offered:
O Diamond
O Straight
O Unidirectional
· Equally blind and through brass inserts are available with no bare minimum Qty.

Length / Dimension:
· Begins from M2 or equivalent threads and up to any size as per custom design or requirement

Common Application:
· Instrumentation, Telecommunications, and other Plastic Circumstances Assembly.

Threads:
· ISO Metric (MM Threads)
· BA, BSW (Inches), UNC, UNF or
· Any as for every custom made style

Material:
· Free of charge Cutting Brass IS 319 Kind (I) or BS 249 Variety (I) or High Quality
· Any Unique Brass Material Composition as for each clients prerequisite

End And Coating:
Natural, Nickle Plated, Tin Plated brass inserts or any coating as per customer specification.

Any type of specific brass inserts can be created and equipped just as per customer requirements.

US $0.001
/ Piece
|
100 Pieces

(Min. Order)

###

Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Finish: Zn/Ni/Tin/Au Plating,Black Oxide,Anodizing
Management System: ISO9001:2008
Lead Time: 5-10 Working Days

###

Customization:

###

Material Brass,Stainless Steel,Carbon steel,Aluminum alloy,according to customer’s requirement
Finish Zn/Ni/Tin/Au plating,Black Oxide,Anodizing and so on.
Insert Methods By Ultrasonic,Heat staking,Insert Molding,Cold press-in Methods
Quality Control Follow Drawing Spec
Management System ISO9001:2008
Certification SGS,RoHS,Material Certication,PPAP
Lead Time 5-10 working days
Samples Welcome
Delivery term By DHL,UPS,TNT,FedEx,EMS,By Ocean,By Air
Production Capability Auto-lathe turning:ODΦ0.5-20mm,Tol.±0.01mm
CNC lathe turning:ODΦ0.5-250mm,Tol.±0.005mm
CNC Milling:800x600mm(LxW),Tol.±0.05mm
Grinding:Tol.±0.002mm
Screw heading & rolling:Metric 0.8-M6,Unified Imperial#0-1/4”
Stamping:200T max
US $0.001
/ Piece
|
100 Pieces

(Min. Order)

###

Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Finish: Zn/Ni/Tin/Au Plating,Black Oxide,Anodizing
Management System: ISO9001:2008
Lead Time: 5-10 Working Days

###

Customization:

###

Material Brass,Stainless Steel,Carbon steel,Aluminum alloy,according to customer’s requirement
Finish Zn/Ni/Tin/Au plating,Black Oxide,Anodizing and so on.
Insert Methods By Ultrasonic,Heat staking,Insert Molding,Cold press-in Methods
Quality Control Follow Drawing Spec
Management System ISO9001:2008
Certification SGS,RoHS,Material Certication,PPAP
Lead Time 5-10 working days
Samples Welcome
Delivery term By DHL,UPS,TNT,FedEx,EMS,By Ocean,By Air
Production Capability Auto-lathe turning:ODΦ0.5-20mm,Tol.±0.01mm
CNC lathe turning:ODΦ0.5-250mm,Tol.±0.005mm
CNC Milling:800x600mm(LxW),Tol.±0.05mm
Grinding:Tol.±0.002mm
Screw heading & rolling:Metric 0.8-M6,Unified Imperial#0-1/4”
Stamping:200T max

Choosing a Shaft Collar

The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Shaft Collar

Clamp-style shaft collars

Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Shaft Collar

Aluminum, carbon steel, and stainless steel shaft collars

When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Shaft Collar

Over-torqueing shaft collars

Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
China Auto Parts Fix Shaft for Engineering Machinery     shaft collar alternativesChina Auto Parts Fix Shaft for Engineering Machinery     shaft collar alternatives
editor by czh 2022-12-31