Product Description
Specialist CNC Roll Lathe Equipment CK84125
For Turning Roller,Vessel Shipyard, Cylinders, Prolonged Shaft,Tire Mold, Railway Areas,Wheel Hub Turbine,Flange,and so on
one. Exceptional Qualities:
Our firm was set up in 1969 as a army enterprise at the beginning. With more than fifty a long time expertise, Currently we are specialized in re-developing and manufacturing tailored lathe equipment per your specific calls for and requests.
This design and style adopts ATOMAT’s &lparItaly) and HERKULES’s &lparGermany) technical efficiency indicators for roll lathes. The products characteristic modern and reliable construction apply to rough &solfinish machining rollers, collars and CZPT rollers manufactured of different supplies, roller excircle and a assortment of grooves.
one). Have Load as Heavy as Possible : Internationally forerunner computation technologies and optimized finite element investigation approaches are adopted and the picked materials are appropriate for the style .
two.). Substantial Rigidity, Steadiness and Precision Upkeep: All castings are created of substantial-power meehanite HT250. which is notably suited for heavy cutting. All large castings stand the take a look at of annealing and vibration getting older and interior stress is eradicated, so the general precision is significantly improved and processed parts are found with high geometric precision.
three.) A single-piece framework made of meehanite, drastically boosting its abrasion resistance, and the inner pressure elimination approach generates large vibration resistance and substantially improves security. The cross-shaped foundation and rectangular bearing composition make sure large structural balance and completely stable top quality.
four.) The lathe bed is in fixed heavy reducing framework, such as rectangular challenging rails tested by high frequency heat therapy and higher-precision floor grinding &lparstraightness in full stroke<0.05mm).
5.)Turcite-B is pasted on the sliding floor in get to improve the rail’s smoothness and donning resistance. The widened challenging rail layout can offer necessary resistance and steadiness for weighty cutting.
6.) The headstock, produced of high power and substantial rigidity keel rib, is in unique cage condition, and the gearbox contains class P5 grinding gears, which can give fascinating driving precision and greater torque.
seven.) Incorporating German AM technologies, the major shaft is manufactured of chrome-molybdenum alloy and proves substantial precision, large rigid and fascinating deformation resistance soon after tough&solfinish machining, carbonization, ageing remedy and precision grinding. The motor figures higher output &lpar26kw) and the max. rev. is 3000RPM. Right after the main shaft assembling is completed, the entire assembly shall be calibrated by dynamic equilibrium test. The independent lubrication will more improve the balance of the headstock for the duration of procedure.
eight.) Standard 4 knife library, mounted on a turret employed in precision turning.
nine.) The tailstock consists of 2 components: the upper 1 includes a sleeve relocating system, spindle assembly, and a shaft centerline adjustment system, with a rectangular head in the rear, which is made to lock the sleeve manually&semi and the reduced 1 involves a tailstock fast-relocating motor and a locking mechanism, with the major shaft set up on the large-precision radial clearance-adjustable double-row cylindrical roller bearing in the sleeve, rendering the large-precision rotating best on the tailstock. Even so, in get to fulfill particular special specifications of the machining process, it is possible to transfer the plug board from the flange groove in the entrance of the sleeve to the groove close to the front end of the major shaft in purchase to fix the main shaft and obtain a useless heart.
ten) The principal elements are inspected strictly by the CMM to make sure an excellent good quality.
Our Principle : Improve Customer’s Profitability underneath the least invest price.
Software: This collection CNC horizontal lathe can employ large-pace steel and carbide slicing resources to finish rough or end turning process for not only the non-ferrous metals like various construction steels, casting steels and irons, but also the exterior&solinternal cylindrical &sol conical&sol spherical surfaces, thread of non-metallic supplies and all types of the surface of curve rotary entire body. What’s much more, it can also realize the constant pace slicing line for turning,grinding and milling the complex components, which will save fixture clamping time and improves doing work effectiveness for clients.
two. Technical Parameters
Max.Swing Diameter Over Mattress: 1600 mm
Max.Swing Diameter over skateboard: 1250 mm
Max.Weight of Perform-piece: 30T
Max.Length of Perform-piece: 5000 mm
Selection of Spindle Velocity: 1-80 r.p.m
Chuck Diameter: 1600 mm
Max.Experience plate torque: eighty kn.mm
Middle Height: 850 mm
Primary Motor Power: 75Kw
Other Specs :
| Name | CKM84100&ast3000 | CKM84125&ast5000 | CKM84160&ast5000 | |
| Description | Unit | |||
| Max. Swing Over Bed | mm | 1250 | 1600 | 2000 |
| Max. Swing Above the skateboard | mm | a thousand | 1250 | 1600 |
| Max. Bodyweight of Operate-piece | T | 20 | thirty | 40 |
| Max. Length of Function-piece | mm | 3000 | 5000 | 5000 |
| Gears of Spindle Velocity | &sol | Infinitely Variable Pace&solStep-much less Pace | ||
| Variety of Spindle Speed | r&solMin | ten-200 | 1-eighty | 1.6-63 |
| Chuck Diameter | mm | a thousand | 1600 | 2000 |
| Max. Torque of Encounter-plate | Kn.mm | 80 | eighty | a hundred |
| Chopping Force &lparCarriage) | Kn | 60 | sixty | 70 |
| Prime Angle | 60° | 60° | 75° | |
| Central Peak | mm | seven-hundred | 850 | 1050 |
| Sleeve Diameter of Tailstock | mm | 290 | 290 | 480 |
| Spindle Diameter of tailstock | mm | 160 | 160 | 240 |
| Z Z -Axis Feed of grinding wheel body | mm&solmin | -3000 | -3000 | -3000 |
| X X -Axis Feed of grinding wheel body | mm&solmin | -3000 | -3000 | -3000 |
| Primary Driving Motor | Kw | forty five | 75 | seventy five |
| Kw | 1.5 | one.five | 1.5 | |
Rermarks:
one. The above Large Obligation Horizontal Lathe Equipment is the regular configurations, we can also design and manufacture customized lathe machines in accordance to the user’s workpiece features. It can be handbook or CNC handle, equally are obtainable.
2. This sequence heavy responsibility horizontal Lathe has been exported to Norway, Thailand, Romania, Iran, Russia, Chile, Indonesia for machining railway elements, automobile components, mining and metallurgy, delivery creating, wind electrical power and other equipment market.
3. Bundle and Shipment
Anti-Rust Oil&sol Anti-Corrosive Oil for the complete machine, then wrapping the protecting movie
Picket Box Bundle, or vacumm bundle is also accessible in accordance to customer’s special ask for.
four. After-sale Provider & Routine maintenance
one. We give expert technological training for users’ operators and routine maintenance employees to permit them to appropriately use and run the lathe and carry out normal maintenance.
2. Warranty period: 1 12 months after acceptance of the lathe. We can also lengthen the upkeep time per user’s unique requires to 2 or 3 many years.
three. In situation of any high quality issue identified for the duration of procedure, the factory will dispatch personnel arrive to the user’s area inside of 48 hrs &lpardomestic consumers) & inside 3 times &lparForeign Client) and the specialized employees won’t depart prior to resolving the malfuntion.
four. The company will freely provide diverse electrical and mechanical components for the obtained lathe well timed within warranty period.
5. The organization will provide life time ensure for the consulting companies in phrases of software, servicing, mend, renovation, and so forth of equipments.
For much more details, make sure you really feel free to speak to us. Thanks&excl
|
US $4,000 / Set | |
1 Set (Min. Order) |
###
| Type: | Horizontal Lathe |
|---|---|
| Processing Accessory: | Chuck CNC Lathe |
| Guide Rail: | Horizontal Guide Rail |
| Tool Holder: | Double-tool Holder CNC Lathe |
| Power Source: | Mechanical Drive |
| Controlling Mode: | CNC |
###
| Customization: |
Available
|
|---|
###
| Name | CKM84100*3000 | CKM84125*5000 | CKM84160*5000 | |
| Description | Unit | |||
| Max. Swing Over Bed | mm | 1250 | 1600 | 2000 |
| Max. Swing Over the skateboard | mm | 1000 | 1250 | 1600 |
| Max. Weight of Work-piece | T | 20 | 30 | 40 |
| Max. Length of Work-piece | mm | 3000 | 5000 | 5000 |
| Gears of Spindle Speed | / | Infinitely Variable Speed/Step-less Speed | ||
| Range of Spindle Speed | r/Min | 10-200 | 1-80 | 1.6-63 |
| Chuck Diameter | mm | 1000 | 1600 | 2000 |
| Max. Torque of Face-plate | Kn.mm | 80 | 80 | 100 |
| Cutting Force (Carriage) | Kn | 60 | 60 | 70 |
| Top Angle | 60° | 60° | 75° | |
| Central Height | mm | 700 | 850 | 1050 |
| Sleeve Diameter of Tailstock | mm | 290 | 290 | 480 |
| Spindle Diameter of tailstock | mm | 160 | 160 | 240 |
| Z Z -Axis Feed of grinding wheel frame | mm/min | 0-3000 | 0-3000 | 0-3000 |
| X X -Axis Feed of grinding wheel frame | mm/min | 0-3000 | 0-3000 | 0-3000 |
| Main Driving Motor | Kw | 45 | 75 | 75 |
| Kw | 1.5 | 1.5 | 1.5 | |
|
US $4,000 / Set | |
1 Set (Min. Order) |
###
| Type: | Horizontal Lathe |
|---|---|
| Processing Accessory: | Chuck CNC Lathe |
| Guide Rail: | Horizontal Guide Rail |
| Tool Holder: | Double-tool Holder CNC Lathe |
| Power Source: | Mechanical Drive |
| Controlling Mode: | CNC |
###
| Customization: |
Available
|
|---|
###
| Name | CKM84100*3000 | CKM84125*5000 | CKM84160*5000 | |
| Description | Unit | |||
| Max. Swing Over Bed | mm | 1250 | 1600 | 2000 |
| Max. Swing Over the skateboard | mm | 1000 | 1250 | 1600 |
| Max. Weight of Work-piece | T | 20 | 30 | 40 |
| Max. Length of Work-piece | mm | 3000 | 5000 | 5000 |
| Gears of Spindle Speed | / | Infinitely Variable Speed/Step-less Speed | ||
| Range of Spindle Speed | r/Min | 10-200 | 1-80 | 1.6-63 |
| Chuck Diameter | mm | 1000 | 1600 | 2000 |
| Max. Torque of Face-plate | Kn.mm | 80 | 80 | 100 |
| Cutting Force (Carriage) | Kn | 60 | 60 | 70 |
| Top Angle | 60° | 60° | 75° | |
| Central Height | mm | 700 | 850 | 1050 |
| Sleeve Diameter of Tailstock | mm | 290 | 290 | 480 |
| Spindle Diameter of tailstock | mm | 160 | 160 | 240 |
| Z Z -Axis Feed of grinding wheel frame | mm/min | 0-3000 | 0-3000 | 0-3000 |
| X X -Axis Feed of grinding wheel frame | mm/min | 0-3000 | 0-3000 | 0-3000 |
| Main Driving Motor | Kw | 45 | 75 | 75 |
| Kw | 1.5 | 1.5 | 1.5 | |
Different Types of Shaft Collars and How to Choose the Right One For Your Needs
A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.
Single split shaft collars
Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4″ to 6″. Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.
Set screw collars
Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.
Choosing the right shaft collar for your application
Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it’s important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
editor by czh 2023-01-14